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Steps for the Custom Box Production

We take the stress out of custom packaging. Our simple, step-by-step process helps you create packaging that fits your product and supports your business goals.

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Find the Right Packaging

Pick the perfect box style, size, and design that suits your product. Contact us to tell us your unique requirements.

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Get a Fast and Free Quote

After sharing your requirements, we’ll send a no-obligation quote that will be quick, clear, and complete with eco-friendly options.

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Review and Approve

We’ll double-check every detail, send over a design proof, and make sure everything looks just right before we move forward.

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Begin Production with Ease

Once approved, we’ll start production using smart, cost-effective methods, giving you quality packaging without blowing your budget.

Protection Game At Its Peak

The main reason why people buy customized mailer shipping boxes over other custom styles of boxes is because of its protection. As previously mentioned, these custom mailer shipping boxes with logos are made from one of the most durable packaging materials which is corrugated cardboard. These custom corrugated boxes have different kinds of flutes inside them with different boards. The A flute is the most durable flute while the most widely used flute is E. To take your protection game to the next level we offer custom inserts with these custom printed shipping mailer boxes. These inserts are made from kraft, corrugated board, or form like EVA. The insert that you choose will entirely depend upon your product and budget. So, which inserts and flutes have you decided to go with?

Super Budget Friendly

One of the biggest advantages of collaborating with the best custom shipping mailer box manufacturer is that you will be able to enjoy our wholesale prices. Yes, you heard this right, we offer custom shipping mailer boxes wholesale prices. Not only that because we own a factory we will be able to accommodate bulk custom shipping boxes order. Our prices are super affordable and any business in the United States can collaborate with us.

You Can Bet On Consistent Quality

Unlike other packaging companies that showcase custom mailer boxes but deliver poor-quality products, UPacked is different. Because we own an in-house factory, we have a dedicated quality assurance department. Each of our mailer shipping box custom is checked manually to ensure the highest standards. By doing so, we ensure that you receive only the best from us, and that not a single defective piece leaves our factory.

Get Your Vibrant Designs Printed On Them

UPacked offers custom design mailer shipping boxes for all e-commerce and retail businesses. You can get these custom color shipping mailer boxes in black, white, or any color you desire. If you think that’s not enough then yes you are right because we allow you to get you custom designs printed on these boxes. We use high quality food safe inks to print these boxes. To provide you with the best printing results we use advanced printing techniques like offset, digital, and UV. This allows us to provide you with the best printing results. Furthermore, we also allow you to get your boxes printed from outside as well as from inside. Trust us this will wow your customers.

Many Finishing & Add-Ons Choices

Dressing your custom made mailer shipping boxes with our finishing options is very important. This is because finishing options makes your custom mailing shipping boxes more pretty. We offer satin, glossy, and matte finishing choices. By properly utilizing them you can easily grab customer’s attention. If that’s not enough for you and you really want to distinguish your products from others then you can check our add-ons. We offer many add-ons for our custom mailer shipping boxes such as inserts, embossing, debossing, and more.

Style & Durability At The Same Time

One of the biggest advantages of using custom mailer-style shipping boxes is that they provide your products with both style and durability simultaneously. It has dust flaps that prevent dust from passing through. The durable material and structural design of these boxes will help you ensure that your products safely reach your customers doorstep. By using these custom packaging for shipping you can provide a great, memorable, and everlasting unboxing experience to your customers.

Get Inspired With Our Designs & Templates

Some businesses do not have their design ready when they approach us. This is because they know UPacked is their one stop custom packaging solution provider. We offer free packaging and design support for all of our clients. You can check request free templates from us. These templates are made by our graphic designers and you can customize them however you like. So, are you ready to collaborate with the leading custom mailer boxes for shipping suppliers in the United States.
Dimensions: All Custom Sizes & Shapes
Quantities: Start from 100 Quantity
Paper Stock: 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing: No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing: Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options: Die Cutting, Gluing, Scored, Perforation
Additional Options: Eco-Friendly, Recycled Boxes, Biodegradable
Proof: Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround: 6 – 8 Business Days, RUSH
Shipping: FLAT

Win More Customers with Personalized Clothing Boxes

Make over your packaging into something new. Choose from a variety of materials and customization options to create boxes that are specific to your brand.

UV Coating

UV Coating

UV coating gives packaging high-gloss shine. It’s cured with ultraviolet light, adding a premium finish that makes colors pop and surfaces more resistant.

Aqueous Coating

Aqueous Coating

Aqueous coating is water-based and eco-friendly. It offers a smooth, quick-drying protective layer. It helps resist smudges and fingerprints with a subtle gloss or matte touch.

Spot Gloss UV

Spot Gloss UV

Spot Gloss UV adds a striking contrast by highlighting specific design elements with a glossy finish. It gives packaging a rich, tactile experience that instantly feels upscale.

Soft Touch Coating

Soft Touch Coating

Soft Touch Coating adds a velvety, almost suede-like feel to packaging. It is perfect for luxury products or brands aiming to achieve a better look for their boxes.

Varnish

Varnish

Varnish is a clear coating applied to protect and to improve box surfaces. Available in matte, gloss, or satin finishes. It shields your packaging from moisture and fading.

Lamination

Lamination

Lamination involves applying a plastic film over your packaging for extra strength. Choose a gloss or matte one to match your style. It protects your design on the box.

Anti-scratch Lamination

Anti-scratch Lamination

Anti-scratch lamination adds a protective film that keeps your packaging looking sharp. It’s resistant to scuffs and scratches, making it ideal for high-end boxes that need to stay flawless through handling.

Soft Touch / Silk Lamination

Soft Touch / Silk Lamination

This lamination gives packaging a silky-smooth texture that feels as good as it looks. It adds a luxurious vibe while also offering extra protection against wear, making it a favorite for premium brands.

Offset Print

Offset Print

Offset printing delivers sharp, high-quality results using metal plates and ink transfer. It offering consistent colors, smooth gradients, and crisp details on the custom boxes.

Digital Printing

Digital Printing

Digital printing is a fast, flexible option. It prints directly from the file. No requirement of printing plates. It is ideal for short runs and personalization.

UV Printing

UV Printing

UV printing cures ink instantly with ultraviolet light, producing vibrant, durable prints. It works on various surfaces and resists smudging or fading. This option is a top choice for premium packaging with bold designs.

Water-based Ink

Water-based Ink

Water-based ink is eco-friendly option and a combination of water and pigments. It produces soft, natural-looking prints while minimizing harsh chemicals, making it a sustainable option.

Soy / Vegetable Ink

Soy / Vegetable Ink

Soy-based ink is plant-derived and biodegradable option. It offers rich, vibrant colors with a lower environmental impact. It’s an earth friendly choice without compromising on print quality.

Oil Base Ink

Oil Base Ink

Oil-based ink offers deep saturation and durability, especially for offset printing. It’s a traditional option that is ideal for prints that need to last on the custom packaging.

Pantone Ink

Pantone Ink

Pantone ink uses standardized color matching to ensure absolute color consistency. It delivers precise hues every time, so your packaging always matches your logo or custom palette perfectly.

Pantone Metallic Ink

Pantone Metallic Ink

Pantone metallic ink adds a shimmering, reflective finish that instantly upgrades your design. These are available in a range of metallic shades that are great for custom packaging.

Hot Foil Stamping

Hot Foil Stamping

Hot foil stamping uses heat and pressure to press metallic foil onto your packaging. It creates a shiny finish, so it’s perfect for logos or accents that need to appear luxurious.

Cold Foil Printing

Cold Foil Printing

Cold foil printing applies metallic foil without heat, using UV-curable adhesive. It’s fast and flexible, offering vibrant foil effects in-line during printing. It is a form of relief printing. 

Blind Embossing

Blind Embossing

Blind embossing raises the surface without any ink or foil, creating a clean, textured design. It adds a subtle, elegant dimension. It is a type of relief printing. 

Blind Debossing

Blind Debossing

Blind debossing presses a design into the material without using ink or foil. It gives a recessed effect. And it adds a refined feel to minimalist packaging.

Registered Embossing

Registered Embossing

Another form of relief printing. Registered embossing combines embossing with print or foil for perfect alignment. It adds texture and depth to printed elements like logos or text.

Combination Embossing

Combination Embossing

Combination embossing pairs foil stamping with embossing in one step. The result is a rich, multi-dimensional effect that gives your packaging a bold, tactile luxury finish.

Window Patching

Window Patching

Window patching adds a clear plastic window to your packaging, giving customers a sneak peek inside. It’s great for showcasing products to build trust and to establish your brand’s value.

SBS C1S

SBS C1S

Solid Bleached Sulfate with Coated One Side (C1S) offers a smooth, printable surface on the front and a natural white back. It gives a sharp print quality with a clean look.

SBS C2S

SBS C2S

SBS C2S is coated on both sides, delivering excellent print results inside and out. With its bright white finish and sturdy structure, it’s perfect for premium boxes.

CCNB

CCNB

Clay Coated News Back (CCNB) is made from recycled material with a white clay-coated front and a dull gray back. It’s cost-effective and best for everyday packaging.

CCNB with FR

CCNB with FR

CCNB with FR (Food-Grade Resistant) adds a layer of food-safe resistance to standard CCNB. It’s a smart choice for takeout packaging and food products with a protective finish.

Natural Brown Kraft

Natural Brown Kraft

Natural brown kraft paperboard has an earthy, organic look with a strong, raw finish. It’s 100% recyclable and gives a natural feel that communicates authenticity and sustainability.

White Kraft

White Kraft

White kraft paperboard has the strength of brown kraft but with a clean, bright white surface. It’s a versatile option for printing, giving a crisp and fresh appearance.

Black Kraft

Black Kraft

Black kraft paperboard brings bold, deep tones to your packaging with a sleek, modern vibe. It’s naturally durable and stylish, perfect for luxury products looking for minimal, high-impact presentation.

Uncoated Unbleached Kraft

Uncoated Unbleached Kraft

This kraft board is raw, rustic, unbleached, and uncoated for a completely natural look. It’s ideal for brands that are looking for packaging that is strong, simple, and earthfriendly.

Clay Coated Kraft Back

Clay Coated Kraft Back

Clay Coated Kraft Back (CCKB) offers a white, printable front with a kraft brown back. It balances good print quality with a strong and eco-friendly backside.

Clay Natural Kraft

Clay Natural Kraft

Clay Natural Kraft features a clay-coated printable side with a natural kraft reverse. It combines excellent printability with an organic aesthetic, delivering both performance and earthy character in one eco-smart option.

Metallic

Metallic

Metallic paperboard has a shiny, reflective surface that adds an instant wow factor. Available in gold, silver, and more, it brings bold flair to packaging that demands attention.

Holographic

Holographic

Holographic paperboard sparkles with shifting rainbow effects, perfect for futuristic packaging. It changes colors as it moves, making products look vibrant, high-energy, and impossible to ignore.

Textured

Textured

Textured paperboard adds a tactile dimension with linen, leather, or custom-feel surfaces. It makes packaging more memorable, giving it an upscale, premium character that is different from standard finishes.

Natural Kraft Board

Natural Kraft Board

Natural kraft board has a strong, earthy look with its brown, unbleached surface. It’s eco-friendly and durable. These are perfect sustainable packaging with a raw, organic texture.

Oyster White Board

Oyster White Board

Oyster white board offers a slightly grayish-white tone on one side with a natural back. It’s more refined than brown kraft but still cost-effective. It provides soft-toned finish.

Kemi White Board

Kemi White Board

Kemi white board has a high-brightness coated surface with a natural kraft back. It’s tear-resistant and prints beautifully, making it a solid pick for high-quality packaging.

Bleached White Board

Bleached White Board

Bleached white board is fully white inside and out, giving packaging a premium look. It gives the luxury touch to products with light colors that need a pure, crisp canvas.

Single Face

Single Face

Single face board has one flat liner and one fluted layer. It’s flexible and lightweight, great for wrapping or cushioning products that need protection during transportation.

Single Wall

Single Wall

Single wall consists of one layer of fluting between two liners. It’s the most common type for standard boxes, offering good strength and protection for shipping or retail packaging.

Double Wall

Double Wall

Double wall has two layers of fluting and three liners. It’s tougher and more durable, making it perfect for heavier items that need extra cushioning and stacking strength.

Triple Wall

Triple Wall

Triple wall includes three layers of fluting with four liners. They are super strong and built for heavy-duty use. It’s like the tank of corrugated boards to hold products.

A-Flute

A-Flute

A-flute is thick and cushy with great stacking strength. It’s often used for fragile or delicate items where protection matters most because of its excellent shock absorption.

B-Flute

B-Flute

B-flute is thinner and denser, offering a smooth surface that prints well. It’s commonly used for retail packaging, folding cartons, or displays that need strength.

C-Flute

C-Flute

C-flute balances strength and cushioning, making it the most widely used flute for shipping boxes. It handles pressure well and offers good protection for a range of products.

E-Flute

E-Flute

E-flute is slim and sleek, perfect for custom-printed retail boxes. It offers decent strength with a smooth surface for high-quality graphics, ideal for displaying goods without adding bulk.

F-Flute

F-Flute

F-flute is ultra-thin and ideal for small boxes or fine, detailed printing. It gives a premium feel while staying lightweight. These are for specialty packaging and small retails.

Grey Chipboard

Grey Chipboard

Grey chipboard is a dense, recycled paperboard with a raw, gray finish. It’s perfect for rigid boxes, book covers, or inserts where structure matters more than appearance. 

Duplex Chipboard

Duplex Chipboard

Duplex chipboard has a grey back and a smooth white front, allowing for better printing while keeping costs low. It is made from recycled paper pulp for printing.

Frequently Asked Questions

You have questions?

Got a question? Take a look at our FAQs about the custom packaging process.

Yes, we have a minimum order requirement, which varies depending on the box type and customization level. Connect to get a quote now.

Design approval to final delivery typically takes 6-8 business days, depending on the complexity and quantity. Reach out to us and get information from us.

Yes, the more you order, the more you save. We offer tiered pricing for large-volume orders. Connect to get more information.

Setup fees may apply for intricate designs or special tooling, but we’ll inform you beforehand. Connect to get more information.

Yes, you can use our online quote form or contact our team for a quick and accurate pricing estimate. Connect to get more information.