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Steps for the Custom Box Production

We take the stress out of custom packaging. Our simple, step-by-step process helps you create packaging that fits your product and supports your business goals.

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Find the Right Packaging

Pick the perfect box style, size, and design that suits your product. Contact us to tell us your unique requirements.

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Get a Fast and Free Quote

After sharing your requirements, we’ll send a no-obligation quote that will be quick, clear, and complete with eco-friendly options.

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Review and Approve

We’ll double-check every detail, send over a design proof, and make sure everything looks just right before we move forward.

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Begin Production with Ease

Once approved, we’ll start production using smart, cost-effective methods, giving you quality packaging without blowing your budget.

What Are Custom Hang Tags?

Custom hang tags are small printed labels attached to products using string, ribbon, or pins. But they carry far more weight than just being price labels. They represent your brand identity, provide key information and act as mini-advertisements right on your product.

Manufacturing Process of Custom Hang Tags with Logo in Our In-House USA Factory

We at UPacked make sure that every price tag we provide will be perfect for your branding. At our in-house facility in the USA, we combine state-of-the-art printing technology with precision custom packaging to create hang tags. It all started with the clients. Clients can either upload their artwork or work with our design team. Then the files are checked for alignment, bleed, resolution, and color accuracy. Then we offer multiple stock options from premium cardstocks (250gsm–300gsm). Additionally, if you require specialty textures such as leather, fabric, or PVC, we now offer all of these options. Buy price tags with perforations, folds, and strings where required. After all that, our team of experts does the check by following the ISO 91000 standards for quality assurance.

Custom Hang Tags by Material Choices

The right custom packaging material is crucial for both durability and appearance. Hang tags can be made from different materials depending on what kind of look or feel you want. One common material is thick paper called cardstock which feels strong and fancy. It comes in the (250gsm–300gsm). Kraft paper is another option that is good for brands that care about the environment. On the other hand hang tags are made of fabric like cotton or satin which feels soft and expensive. Others use plastic or PVC to make tags that don't get wet or tear easily and stay waterproof. Some hang tags are made from clear acrylic or metal which also makes them last a long time. Lastly, recycled paper is popular because it helps save the planet while still looking nice.

Sizes and Shapes of Custom Textured Hang Tags

The shape and dimensions of your custom hang tags play a key role in branding and overall presentation. We take great pride in manufacturing hang tags in both standard retail sizes and custom die-cut shapes giving you complete flexibility.

Standard Rectangle Hang Tags

These are the most common options usually ranging from 2" x 3.5" (business card size) to 3" x 5". They provide enough room for logos, product information, and barcodes. Plus opt for it for the durable car mirror, visitor passes, and parking permits are for easy identification.

Custom Square Hang Tags

These are one of the popular shapes and size choices for boutique and modern brands. Sizes like 2" x 2" or 3" x 3" are often used for jewelry, accessories, or premium clothing.

Circle & Round Hang Tags

Circular hang tags, typically 2.5"–3.5" in diameter, are a trendy choice for fashion retailers door knobs and events. They create a softer, playful appearance and are perfect for custom gift tags or wedding favors.

Oval Hang Tags

With smooth curved edges, oval hang tags provide a more elegant alternative to circles. They’re ideal for boutique clothing lines, beauty products, or wine bottle hang tags.

Scalloped & Decorative Shapes Tags

Using die-cutting, we can create scalloped edges, starbursts, and ornamental shapes that give products a unique visual appeal. These are often chosen for holiday hang tags, baby showers, and vintage brands.

Folded Hang Tags

Fold-over tags (e.g., 2" x 2" folded or 3" x 4.75" folded) are designed like mini booklets, giving you double the space to print without increasing size. These are perfect for care instructions, detailed product descriptions, or including coupons inside.

Die-Cut Custom Shapes Tags

We create tags in custom shapes that are a perfect match for sneakers, hair extensions, bottles and jewelry silhouettes. Moreover for occasion based tags such as for weddings, baby showers, and Christmas hang tags with even logos.

Mini Hang Tags

These range from 1" x 1.5" upward. Mini tags are commonly used for jewelry, socks, or accessories. As we all know, jewelry is worn by many women. So, to engage them with your brand, make sure to add mini tags for bracelets, earrings, and necklaces to help display authenticity and design details without overshadowing the product. But that’s not all as we have an array of a range of shapes and sizes. Just make sure to reach out to us and make an informed decision.

Printing Options to Make the Custom Hang Tags Worth Attracting Attention

When you make hang tags for clothes or products the printing technique is very important to make them look nice and grab attention. There are several ways to print them:
  • Offset printing is great for big orders. It uses plates to transfer ink to paper, which helps keep colors exactly right, especially if you want a specific brand color. This method gives sharp, clear pictures and works well if you need thousands of tags. It costs more to start but becomes cheaper for large amounts.
  • Digital printing is faster and better for smaller orders of custom door hangers. It prints directly from the computer to the tag without plates, so you can change designs easily and even print unique tags with different details. It's perfect if you don’t need too many or want your tags quickly.
  • Screen printing and UV printing are also options though less common. Screen printing presses ink through a screen to make bright colors and UV printing uses special light to dry ink fast and make colors pop.

Inks and Colors

About inks and colors, you can choose between wide color choices like CMYK (standard printing colors) or PMS (specific brand colors) to make sure your tag matches your brand perfectly and your color needs of black, pink, red, white and more. Metallic inks are also available which make shiny gold or silver effects that catch the eye.

Finishes

Other options that make the hang tags more noticeable include the finish itself. Gloss lamination, matte lamination, soft-touch lamination, spot UV, embossing and debossing, and more are available.

Add-Ons

And for add-ons you can have string & elastic attachments, eyelets & grommets, perforated sections, barcodes & QR codes and RFID chips.

Small and Large Business Marketing Can Be Elevated by the Use of Custom Made Hang Tags

No doubt, to increase sales the branding and marketing approaches must be fresh and unique from others. So, custom hang tags are very helpful for small businesses and startups because they make products look professional and special. If you are not using them, then to make yourself stand out in the market, it’s important to change your packaging and advertising approaches. And in this matter blank custom hang tags from UPacked can help you. A nice hang tag can tell a little story about the product or brand, making people want to buy it more. They are also a smart and affordable way to advertise especially for new or local brands. In addition, you can also invest in more marketing oriented tools such as brochures and flyers.

Choose UPacked for the Ultimate Solution for Custom Hang Tags Wholesale

UPacked specializes in custom hang tags wholesale delivering unbeatable value for startups and large retailers alike. Now you can enjoy low minimums with bulk discounts and factory-direct pricing from our USA-based facility. If you need 100 tags with no minimum or 10,000+ hang tags wholesale we cater to all business sizes as the premium custom hang tag manufacturers online. Plus our free design support and templates help you create custom hang tags without extra cost. Order now to enjoy cheap prices.
Dimensions: All Custom Sizes & Shapes
Quantities: Start from 100 Quantity
Paper Stock: 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing: No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing: Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options: Die Cutting, Gluing, Scored, Perforation
Additional Options: Eco-Friendly, Recycled Boxes, Biodegradable
Proof: Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround: 6 – 8 Business Days, RUSH
Shipping: FLAT

Win More Customers with Personalized Clothing Boxes

Make over your packaging into something new. Choose from a variety of materials and customization options to create boxes that are specific to your brand.

UV Coating

UV Coating

UV coating gives packaging high-gloss shine. It’s cured with ultraviolet light, adding a premium finish that makes colors pop and surfaces more resistant.

Aqueous Coating

Aqueous Coating

Aqueous coating is water-based and eco-friendly. It offers a smooth, quick-drying protective layer. It helps resist smudges and fingerprints with a subtle gloss or matte touch.

Spot Gloss UV

Spot Gloss UV

Spot Gloss UV adds a striking contrast by highlighting specific design elements with a glossy finish. It gives packaging a rich, tactile experience that instantly feels upscale.

Soft Touch Coating

Soft Touch Coating

Soft Touch Coating adds a velvety, almost suede-like feel to packaging. It is perfect for luxury products or brands aiming to achieve a better look for their boxes.

Varnish

Varnish

Varnish is a clear coating applied to protect and to improve box surfaces. Available in matte, gloss, or satin finishes. It shields your packaging from moisture and fading.

Lamination

Lamination

Lamination involves applying a plastic film over your packaging for extra strength. Choose a gloss or matte one to match your style. It protects your design on the box.

Anti-scratch Lamination

Anti-scratch Lamination

Anti-scratch lamination adds a protective film that keeps your packaging looking sharp. It’s resistant to scuffs and scratches, making it ideal for high-end boxes that need to stay flawless through handling.

Soft Touch / Silk Lamination

Soft Touch / Silk Lamination

This lamination gives packaging a silky-smooth texture that feels as good as it looks. It adds a luxurious vibe while also offering extra protection against wear, making it a favorite for premium brands.

Offset Print

Offset Print

Offset printing delivers sharp, high-quality results using metal plates and ink transfer. It offering consistent colors, smooth gradients, and crisp details on the custom boxes.

Digital Printing

Digital Printing

Digital printing is a fast, flexible option. It prints directly from the file. No requirement of printing plates. It is ideal for short runs and personalization.

UV Printing

UV Printing

UV printing cures ink instantly with ultraviolet light, producing vibrant, durable prints. It works on various surfaces and resists smudging or fading. This option is a top choice for premium packaging with bold designs.

Water-based Ink

Water-based Ink

Water-based ink is eco-friendly option and a combination of water and pigments. It produces soft, natural-looking prints while minimizing harsh chemicals, making it a sustainable option.

Soy / Vegetable Ink

Soy / Vegetable Ink

Soy-based ink is plant-derived and biodegradable option. It offers rich, vibrant colors with a lower environmental impact. It’s an earth friendly choice without compromising on print quality.

Oil Base Ink

Oil Base Ink

Oil-based ink offers deep saturation and durability, especially for offset printing. It’s a traditional option that is ideal for prints that need to last on the custom packaging.

Pantone Ink

Pantone Ink

Pantone ink uses standardized color matching to ensure absolute color consistency. It delivers precise hues every time, so your packaging always matches your logo or custom palette perfectly.

Pantone Metallic Ink

Pantone Metallic Ink

Pantone metallic ink adds a shimmering, reflective finish that instantly upgrades your design. These are available in a range of metallic shades that are great for custom packaging.

Hot Foil Stamping

Hot Foil Stamping

Hot foil stamping uses heat and pressure to press metallic foil onto your packaging. It creates a shiny finish, so it’s perfect for logos or accents that need to appear luxurious.

Cold Foil Printing

Cold Foil Printing

Cold foil printing applies metallic foil without heat, using UV-curable adhesive. It’s fast and flexible, offering vibrant foil effects in-line during printing. It is a form of relief printing. 

Blind Embossing

Blind Embossing

Blind embossing raises the surface without any ink or foil, creating a clean, textured design. It adds a subtle, elegant dimension. It is a type of relief printing. 

Blind Debossing

Blind Debossing

Blind debossing presses a design into the material without using ink or foil. It gives a recessed effect. And it adds a refined feel to minimalist packaging.

Registered Embossing

Registered Embossing

Another form of relief printing. Registered embossing combines embossing with print or foil for perfect alignment. It adds texture and depth to printed elements like logos or text.

Combination Embossing

Combination Embossing

Combination embossing pairs foil stamping with embossing in one step. The result is a rich, multi-dimensional effect that gives your packaging a bold, tactile luxury finish.

Window Patching

Window Patching

Window patching adds a clear plastic window to your packaging, giving customers a sneak peek inside. It’s great for showcasing products to build trust and to establish your brand’s value.

SBS C1S

SBS C1S

Solid Bleached Sulfate with Coated One Side (C1S) offers a smooth, printable surface on the front and a natural white back. It gives a sharp print quality with a clean look.

SBS C2S

SBS C2S

SBS C2S is coated on both sides, delivering excellent print results inside and out. With its bright white finish and sturdy structure, it’s perfect for premium boxes.

CCNB

CCNB

Clay Coated News Back (CCNB) is made from recycled material with a white clay-coated front and a dull gray back. It’s cost-effective and best for everyday packaging.

CCNB with FR

CCNB with FR

CCNB with FR (Food-Grade Resistant) adds a layer of food-safe resistance to standard CCNB. It’s a smart choice for takeout packaging and food products with a protective finish.

Natural Brown Kraft

Natural Brown Kraft

Natural brown kraft paperboard has an earthy, organic look with a strong, raw finish. It’s 100% recyclable and gives a natural feel that communicates authenticity and sustainability.

White Kraft

White Kraft

White kraft paperboard has the strength of brown kraft but with a clean, bright white surface. It’s a versatile option for printing, giving a crisp and fresh appearance.

Black Kraft

Black Kraft

Black kraft paperboard brings bold, deep tones to your packaging with a sleek, modern vibe. It’s naturally durable and stylish, perfect for luxury products looking for minimal, high-impact presentation.

Uncoated Unbleached Kraft

Uncoated Unbleached Kraft

This kraft board is raw, rustic, unbleached, and uncoated for a completely natural look. It’s ideal for brands that are looking for packaging that is strong, simple, and earthfriendly.

Clay Coated Kraft Back

Clay Coated Kraft Back

Clay Coated Kraft Back (CCKB) offers a white, printable front with a kraft brown back. It balances good print quality with a strong and eco-friendly backside.

Clay Natural Kraft

Clay Natural Kraft

Clay Natural Kraft features a clay-coated printable side with a natural kraft reverse. It combines excellent printability with an organic aesthetic, delivering both performance and earthy character in one eco-smart option.

Metallic

Metallic

Metallic paperboard has a shiny, reflective surface that adds an instant wow factor. Available in gold, silver, and more, it brings bold flair to packaging that demands attention.

Holographic

Holographic

Holographic paperboard sparkles with shifting rainbow effects, perfect for futuristic packaging. It changes colors as it moves, making products look vibrant, high-energy, and impossible to ignore.

Textured

Textured

Textured paperboard adds a tactile dimension with linen, leather, or custom-feel surfaces. It makes packaging more memorable, giving it an upscale, premium character that is different from standard finishes.

Natural Kraft Board

Natural Kraft Board

Natural kraft board has a strong, earthy look with its brown, unbleached surface. It’s eco-friendly and durable. These are perfect sustainable packaging with a raw, organic texture.

Oyster White Board

Oyster White Board

Oyster white board offers a slightly grayish-white tone on one side with a natural back. It’s more refined than brown kraft but still cost-effective. It provides soft-toned finish.

Kemi White Board

Kemi White Board

Kemi white board has a high-brightness coated surface with a natural kraft back. It’s tear-resistant and prints beautifully, making it a solid pick for high-quality packaging.

Bleached White Board

Bleached White Board

Bleached white board is fully white inside and out, giving packaging a premium look. It gives the luxury touch to products with light colors that need a pure, crisp canvas.

Single Face

Single Face

Single face board has one flat liner and one fluted layer. It’s flexible and lightweight, great for wrapping or cushioning products that need protection during transportation.

Single Wall

Single Wall

Single wall consists of one layer of fluting between two liners. It’s the most common type for standard boxes, offering good strength and protection for shipping or retail packaging.

Double Wall

Double Wall

Double wall has two layers of fluting and three liners. It’s tougher and more durable, making it perfect for heavier items that need extra cushioning and stacking strength.

Triple Wall

Triple Wall

Triple wall includes three layers of fluting with four liners. They are super strong and built for heavy-duty use. It’s like the tank of corrugated boards to hold products.

A-Flute

A-Flute

A-flute is thick and cushy with great stacking strength. It’s often used for fragile or delicate items where protection matters most because of its excellent shock absorption.

B-Flute

B-Flute

B-flute is thinner and denser, offering a smooth surface that prints well. It’s commonly used for retail packaging, folding cartons, or displays that need strength.

C-Flute

C-Flute

C-flute balances strength and cushioning, making it the most widely used flute for shipping boxes. It handles pressure well and offers good protection for a range of products.

E-Flute

E-Flute

E-flute is slim and sleek, perfect for custom-printed retail boxes. It offers decent strength with a smooth surface for high-quality graphics, ideal for displaying goods without adding bulk.

F-Flute

F-Flute

F-flute is ultra-thin and ideal for small boxes or fine, detailed printing. It gives a premium feel while staying lightweight. These are for specialty packaging and small retails.

Grey Chipboard

Grey Chipboard

Grey chipboard is a dense, recycled paperboard with a raw, gray finish. It’s perfect for rigid boxes, book covers, or inserts where structure matters more than appearance. 

Duplex Chipboard

Duplex Chipboard

Duplex chipboard has a grey back and a smooth white front, allowing for better printing while keeping costs low. It is made from recycled paper pulp for printing.

Frequently Asked Questions

You have questions?

Got a question? Take a look at our FAQs about the custom packaging process.

Yes, we have a minimum order requirement, which varies depending on the box type and customization level. Connect to get a quote now.

Design approval to final delivery typically takes 6-8 business days, depending on the complexity and quantity. Reach out to us and get information from us.

Yes, the more you order, the more you save. We offer tiered pricing for large-volume orders. Connect to get more information.

Setup fees may apply for intricate designs or special tooling, but we’ll inform you beforehand. Connect to get more information.

Yes, you can use our online quote form or contact our team for a quick and accurate pricing estimate. Connect to get more information.